From Concept to
Functional Prototype.
Mechanical design, CAD and functional prototyping — from parts to complex assemblies.
ENGINEERING SERVICES
From idea to product.
For hardware startups, equipment developers and manufacturing teams: define a new product, resolve a mechanism or build a prototype to answer a specific technical question.
Services ↗Product Development
We turn an initial idea into a coherent new product design, ready for the next prototype stage.
- Concept study
- CAD assembly and drawings
- Prototype preparation package
Functional Prototyping
We create an experimental prototype to check a working principle, technical feasibility or a specific design decision.
- Prototype CAD and build files
- Component and assembly list
- Build observations and test findings, as scoped
Electromechanical Systems
We integrate mechanical components, drives, sensors and electronics into a coherent design, considering assembly and maintenance.
- Integrated CAD assembly
- Mounting and interface drawings
- Component list and integration notes
CAD Design for 3D Printing
We develop an accurate CAD model from your sketch, photograph, dimensions or technical description. We design functional parts, enclosures, mounts, adapters and other items for 3D printing.
- 3D CAD model
- STL and/or STEP
- Source CAD by agreement
Robotics & UAV Engineering
We develop mechanical platforms and subsystems to house, position and protect equipment for civilian and industrial use.
- Platform or subsystem CAD
- Mounting and enclosure drawings
- Component packaging and mass-budget notes
Product Redesign & Reverse Engineering
We reconstruct the necessary design data and adapt an existing product to new components or a different manufacturing method.
- Reconstructed or revised CAD
- Change notes and interface drawings
- Manufacturing documentation as scoped
ENGINEERING APPROACH
A design that can be built.
Geometry and interfaces
We develop dimensions, mating surfaces, mounts and the interaction of parts within the design.
Assembly and maintenance
We consider installation sequence, fastener access and component layout to make the design practical to assemble and service.
Manufacturing preparation
We develop CAD models and agreed drawings for the selected manufacturing method.
DEVELOPMENT PROCESS
A clear technical direction.
The scope can start at any stage. Deliverables, review points and prototype work are agreed before work begins.
Select a stage to see the engineering work and its result.
Concept & Feasibility
Define the function, interfaces and technical risks; compare possible architectures.
- Requirements brief
- Concept options and feasibility assumptions
Engineering Design
Develop parts, mechanisms and component integration, reviewing fit and manufacturing constraints.
- 3D models, component selection and drawings
- Calculations and design reviews where agreed
Prototype & Validation
Prepare manufacture and assembly, then check the agreed function against defined criteria.
- Build files and assembly guidance
- Test observations and design changes, as scoped
TECHNICAL EXPERIENCE
Hands-on understanding.
Structured engineering.
Experience designing UAV mechanical systems, complex assemblies and functional prototypes helps address practical requirements for structure, component layout and manufacture. Design work uses Siemens NX; manufacture and specialist work are agreed separately.
About HEXNORTH ↗HAVE AN ENGINEERING IDEA?
Tell us what
needs to work.
Tell us what you want to develop: the product’s purpose, key requirements, dimensions and any source material you already have.
Describe your project